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What is the best detail sander for woodworking?

What is the best detail sander for woodworking?

Posted on January 3, 2021January 3, 2021 by Aaron Barnett
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Last Updated on January 3, 2021 by builder Aaron Barnett

Author intro

The best sander for small detail work is of-course a detail sander, of course, you will find a few on the market uncomfortably through Dewalt and Makita cannot be found yet for this tool choice. However, the best detail sanders are made by Bosch and Festool.

Although the Festool is a bit pricy for beginner DIY’ers.

Table Of Contents show
Best corded detail sander
Best cordless detail sander
Introduction
Reasons to buy a detail sander
Things to check before you buy a detail sander
What makes a detail sander different from other sanders?
Corded detail sander vs cordless detail sander
Detail sanders that have detachable triangle & square sheets
Does Makita or DeWalt make a detail sander?
Choosing the top detail sander
What other tools should you consider instead?
How to operate a detail sander?
Balancing control and power of a detail sander
Taking care of your detail sander
Tips for using a detail sander
Comparing corded detail sanders
Comparing cordless detail sanders
Conclusion
Bosch PSM80A review
Ryobi P402 review

Best corded detail sander

#1 Most powerful detail sander

Bosch PSM80A 11250 opm, 80W, detail sander

Bosch PSM80A 11250 opm 80W detail sander

      • This is the lightest corded detail sander.
      • Includes 3 extra sanding sheets.
      • Features a micro-filter system.
      • Can be hard to find new sanding sheets.
CHECK CURRENT PRICE

#2 Best anti-noise corded detail sander

Festool 201228, 6,000-12,000 opm, 250W, detail sander

Festool 201228 6000 12000 opm 250W detail sander

  • Has the most powerful output at 250 watts.
  • Light and easily handled.
  • Reduced noise and vibration.
  • Very expensive and comes as the bare-tool only.
CHECK CURRENT PRICE

#3 Best value corded detail sander

Ryobi CFS1503GK 12,000 opm, 1.2 amp, detail sander

Ryobi CFS1503GK 12000 opm 1.2 amp detail sander

  • Includes 10 sanding sheets.
  • Has dust-collection and dust-protected switch.
  • The velcro holding the sheets can loosen rather quickly.
CHECK CURRENT PRICE

#4 Top DIY detail sander

Black + Decker MS2000 13000 opm, 2 amp, detail sander

Black Decker MS2000 13000 opm 2 amp detail sander

  • Tied with the Festool at 2-amps of power.
  • An impressive number of oscillations reaching 13,000OPM.
  • Functions as a 4-in-1 with detachable sanding head.
  • Discontinued and has been replaced.
CHECK CURRENT PRICE

#5 One of the fastest lightweight detail sander

Skil SR232301 13,500 opm, 1.2 amp, detail sander

Skil SR232301 13500 opm 1.2 amp detail sander

  • Multi-mouse sander 4-in-1 functionality.
  • Light but capable of reaching 13,500OPM.
  • Limited range as it is not compatible with generic pads.
CHECK CURRENT PRICE

#6 Top Wen lightweight corded detail sander

WEN 6301 13,500 opm, 1 amp, detail sander

WEN 6301 13500 opm 1 amp detail sander

  • Highly efficient at only 1-amp of power.
  • Weighs only 2 pounds and has a vacuum adapter.
  • Can struggle with tasks despite having many oscillations.
CHECK CURRENT PRICE

#7 Most oscillations for Black + Decker

Black + Decker BDEMS600 14,000 opm, 1.2 amp, detail sander

Black Decker BDEMS600 14000 opm 1.2 amp detail sander

  • One of the highest OPMs at 14,000 on this list.
  • High-quality aluminum-oxide sheets.
  • Dust collector storage can be improved.
CHECK CURRENT PRICE

#8 Best DIY sheet changer

Skil SR250801 12,000 opm, 1 amp, detail sander

Skil SR250801 12000 opm 1 amp detail sander

  • Low vibration and easy handling.
  • 3 extra sheets and an easy sheet-change system.
  • Not compatible with non-proprietary sanding pads and sheets.
CHECK CURRENT PRICE

#9 Powerful DIY corded detail sander

Galax Pro QD6306C 12,000 opm, 1.6 amp, detail sander

Galax Pro QD6306C 12000 opm 1.6 amp detail sander

  • Consistent performance up to 12,000OPM at 1.6amps of power.
  • 12 extra sanding sheets.
  • Can be hard to grip/hold.
CHECK CURRENT PRICE

#10 Most ergonomic detail sander

Tacklife PMS01A 12,000 opm, 1.1 amp, detail sander

Tacklife PMS01A 12000 opm 1.1 amp detail sander

  • Easy to handle mouse sander. 
  • Comes with 12 extra sanding sheets.
  • Blows dust a little too much despite having a dust case.
CHECK CURRENT PRICE

#11 Best rotating sanding pad

Tacklife PMS02B 12,000 opm, 1.67 amp, detail sander

Tacklife PMS02B 12000 opm 1.67 amp detail sander

  • Features a unique 360° rotating sanding pad.
  • Has a huge surplus of 20 extra sanding pads.
  • The sanding finger attachment is poorly designed.
CHECK CURRENT PRICE

#12 Top cooling mechanism

Wesco WS4067U 14,000 opm, 1.3 amp, detail sander

Wesco WS4067U 14000 opm 1.3 amp detail sander

  • Powered by a 1.3-amp motor and has the highest oscillation count on this list.
  • Light and uses a cooling mechanism to maintain higher performance.
  • Can be hard to control at the highest settings.
CHECK CURRENT PRICE

#13 Best low-cost corded detail sander

Tacklife PMS04A 12,000 opm, 1 amp, detail sander

Tacklife PMS04A 12000 opm 1 amp detail sander

  • Light and capable. 1-amp motor provides decent power and up to 12,000OPM.
  • Also includes 20 extra sheets.
  • Prone to overheating quickly.
CHECK CURRENT PRICE

#14 Best multi-function

Hammerhead HADS014 12,000 opm, 1.4 amp, detail sander

Hammerhead HADS014 12000 opm 1.4 amp detail sander

  • A multi-function detail sander powered by a 1.4-amp motor. 
  • Comes with 12 extra sheets and a detailed attachment.
  • Can be particularly loud to some.
CHECK CURRENT PRICE

Best cordless detail sander

#1 Top cordless detail sander

Ryobi P401 11,000 opm, 18V, detail sander

Ryobi P401 11000 opm 18V detail sander

  • This is the lightest sander on this list.
  • One+ line compatibility.
  • Has 3 extra sanding sheets.
  • No variable speed selector.
CHECK CURRENT PRICE

#2 Best DIT cordless detail sander

Porter Cable PCCW201B 9,000-11,000 opm, 20V, detail sander

Porter cable PCCW201B 9000 11000 opm 20V detail sander

  • Has variable speed dial.
  • Features a rotating sanding pad.
  • Can be a bit slow to work with.
CHECK CURRENT PRICE

#3 Most oscillations for cordless 

Black + Decker BDCMS20C 12,000 opm, 20V, detail sander

Black Decker BDCMS20C 12000 opm 20V detail sander

  • Has the most oscillations in the cordless category at 12,000OPM. 
  • 12 extra aluminum-oxide sanding sheets.
  • The battery drains relatively quickly.
CHECK CURRENT PRICE

#4 Most affordable cordless

WORX WX822L 12,000 opm, 20V, detail sander

WORX WX822L 12000 opm 20V detail sander

  • Tied with the Black + Decker in terms of OPM.
  • Compatible with all Worx Power Share 20V and 40V batteries.
  • Difficult to find replacement pads.
CHECK CURRENT PRICE

Introduction

The spotlight is on detail sanders. Sanders, in general, have been used to smooth surfaces since 1969. There are various types of sanders – belt sanders, disc sanders, file sanders, flap sanders, etc. – all of which operate in fundamentally the same way. 

The reason why the detail sander stands out is that you use it to ‘detail’ your pieces, either prepping it for a finish or to work on it as a retouch. Detail sanders are great for reaching those especially tight cracks and narrow spaces.

Detail-oriented woodworkers, carpenters, and builders just utilize this tool. If you need something to help tackle a project that involves a lot of narrow and tight-fitting wood pieces, then this is what you’d want. Continue reading through for our guide on the best detail sanders.

Porter cable detail sander

Features to consider when buying a detail sander

  • Vibration speed. The speed and quality of sanding rely on vibration or orbital speed. You’d want to look for models that are capable of 13,000 orbits per minute (OPM) or higher.
  • Power. The power of the motor is what’ll determine operational smoothness. Stronger motors of course deliver higher performance, but can also make the tool harder to control. Appropriate when choosing based on power.
  • Weight. You’d want a detail sander that weighs light in-hand. Since you’ll mostly be using it in tight spaces, the lighter it is, the easier it will be to work.
  • Spare sheets. Spare sheets make work continuous and less costly. Models that include more of these upon purchase save you time and money in the long-run.

Reasons to buy a detail sander

  1. Reach. Especially for those that indulge in DIY projects, the detail sander is one of few tools that allow you to easily work with relatively narrow wooden material as well as with those hard-to-reach areas and spaces. The specialized triangular sanding head reduces effort and shortens work time.
  2. Less nuisance. Most detail sanders come with their own dust collection system. They function as both a sanding tool and a vacuum, ridding you of the nuisance and possible harm caused by floating dust and microscopic wooden debris. They are cleaner than most other sander types, allowing you to work while keeping your area neat and tidy.
  3. Cost-efficient. Detail sanders are relatively more affordable compared to other tools, taking into account what they are capable of. This tool can reduce effort and increase work-speed, which is commendable given how some of the more basic models can perform just as well as the premium ones.

Things to check before you buy a detail sander

Know your brands.

It can be difficult not to see Makita or DeWalt on a recommended list. As a specialized type of power-tool, knowing which brands are experts when it comes to production and distribution will often save you from a lot of disappointment and misappropriated expense.

Some DIY names with good track records include Ryobi, Black + Decker, and Tacklife. 

Check the durability.

If you want to keep a detail sander for a long time, then it’ll pay off to check its durability. Besides knowing the brand, also check the construction, design, and materials used. An indicator of good, solid manufacturing is when you can feel the entire tool vibrate when in-use.

Check what’s included.

While the application is somewhat limited, some quality-of-life features are made all the more prominent. Dust-collection and spare sanding sheets are always good to have ready. Make sure to have spare sanding sheets available to help you achieve the best sander detail work.

Think about the price.

These tools are known, amongst other sander types, to be more low-cost on average. Consider the price based on how you are to use it, frequency, and work-demand alike. It is wise to invest in more expensive and premium models for the long-term, otherwise, the more affordable ones will do for casual to light work.

What makes a detail sander different from other sanders?

Detail sanders are smaller and lighter. Their entire concept and design are based on being able to reach tight spaces and corners with the prudent triangle tip. As their name suggests, the primary function of these sanders is to detail, that is, to remove acute amounts of material to meet specific purposes. 

Detail sanders are ideal for smaller and more intricate projects, as they strip away material more delicately and have lower chances of damaging the surface as opposed to other sander types.

However, if you’re looking for a sander that does corner finishing, deburring, blending, or cleaning up in narrow tight spaces, this is what most auto detailers use.

Corded detail sander vs cordless detail sander

Corded detail sanders of course have power and operational time on their side. When working on particularly intricate projects that require precision and consistency, you’re definitely better off with a corded model. Corded detail sanders allow you to work faster and longer, thanks to the extra output, and help maintain a level of momentum. 

Cordless detail sanders have an advantage in portability and convenience. While they may be a bit heavier due to the battery, their disregard for a power source means that you can bring them anywhere and work practically any time. We recommend cordless models for lighter and shorter projects, or at least to the more mobile user.

Skil detail sander used in sanding various materials

Detail sanders that have detachable triangle & square sheets

Detail sanders that have interchangeable orbital heads offer more versatility and finishing options. Because most detail sanders incorporate a triangular-shaped sanding pad, a few notable ones which can have square ones are the Black + Decker MS2000, Skil SR232301, and the Hammerhead HADS014. These models share roughly the same specifications and contrast mainly with design and weight.

The advantage of a square sanding pad is having a more even finish and faster completion times when working on flat material, so they double as a finishing sander.

Does Makita or DeWalt make a detail sander?

Unfortunately, the big names of Makita and DeWalt do not manufacture detail sanders. You won’t even see them on best detail sander reviews. They focus more on creating versatile tools and those closer to professional standards. For example, Makita finishing sanders . If demand is great enough, then we might see detail sanders from these two names in the near future. 

Choosing the top detail sander

No need to keep on going through different detail sander reviews. We’ve prepared our recommended corded and cordless ones so you don’t have to keep asking what is the best detail sander?

Most powerful corded detail sander

Not only is the Bosch PSM80A the lightest, but it’s also the best-corded one. Utilizing a new shape design for its sanding pad, it is able to easily reach the tightest of nooks and crannies. This sander is able to turn its pad in three directions, allowing for even greater access and ease when working to hit-the-right-spot.

It’s compact and very easy to use. With a specialized micro-filtering system and an output of up to 11,250OPM, this unit not only works efficiently but also cleanly, removing all but the most persistent of dust and material debris. Need an accurate tool that’ll allow you to work long? This is it. The best detail sander.

Bosch PSM80A 11250 opm 80W detail sander

CHECK CURRENT PRICE

Top cordless detail sander

In the other corner, the Ryobi P401 One+ is the best cordless model. Also, the lightest in its category, the portability of this sander is but further complemented by the inclusion of 3 extra sanding sheets. The Ryobi is no second-rate contender as well; it has enough juice to reach up to 11,000OPM!

The comfortable overmold provides good ergonomics and even though it has no built-in dust collection system, an onboard dust port allows you to hook up your favorite shop vacuum. Don’t worry about battery constraints, because this is able to utilize any other One+ 18V battery – perfect if you own other Ryobi One+ tools.

Ryobi P401 11000 opm 18V detail sander

CHECK CURRENT PRICE

Best value corded detail sander

The Ryobi CFS1503GK takes the spot of best value corded detail sander. It’s exceptionally powerful, reaching an OPM of up to 12,000, and very well-covered comes including 10pcs of sanding sheets.  

While it does not have a dust port like the Ryobi One+, it has an on-board dust collector and a dust-protected activation switch. Capable and clean, this tool is as good as any premium model.

Ryobi CFS1503GK 12000 opm 1.2 amp detail sander

CHECK CURRENT PRICE

Best low-cost corded detail sander

Look at the Tacklife PMS04A if you’re on a tight budget. It has a respectable 1-amp of power, a built-in vacuum connector, and a whopping 20 extra sanding sheets – these many spares allow you to really go ham on projects and take on higher workloads. 

For what it’s worth, you get a decent tool that’s light and surprisingly ergonomic. This sander is good for general detail-sanding applications and most casual work. Since 2021 has come up, consider getting this as a gift.

Tacklife PMS04A 12000 opm 1 amp detail sander

CHECK CURRENT PRICE

What other tools should you consider instead?

Depending on the project, alternatives to the detail sander are other, larger sander types. Cover more surface area and chip off more material with the likes of belt sanders and random orbital sanders. Regardless of what kind of sander you’ll use, just bear in mind that these mostly cater to wood.

If you are looking for the best small detail sander? If you want something that can sand and take on other material, then we recommend looking at a multi-tool, like the DeWalt oscillating tool . The oscillating tool can have multiple head attachments to perform a variety of jobs via back and forth oscillation. You can attach a sanding pad to make it into a smaller detail sander alternative, and also a cutting blade to cut and remove things like grout and thin flooring.

Another useful tool that gives a final smoothen on wooden surfaces is a finishing sander, it gives that final sand for a very fine surface .

How to operate a detail sander?

Also called a ‘Mouse’ sander, these excel at reaching corners and tight spaces thanks to their lightness and compact size. Turn on the sander and select a setting you’re comfortable with. Once you’ve identified the area you’re to work on, gently place the sanding head onto it at an angle. Slowly move back and forth until you are happy with the result. Repeat the process until you’ve completed the piece.

Black Decker sanding tool

Balancing control and power of a detail sander

Detail sanders were designed to be small and precise, so you wouldn’t normally take these to work on industrial-level projects. A widely accepted principle is that working slower is better since you’d want to take small amounts of material at a time. You get more control at lower settings, the only real difference between working at 6,000 OPM and 12,000 OPM is how fast you’ll finish the job.

Taking care of your detail sander

  • Always ensure that the sander’s vents are clean, before and after use.
  • Blow air through the sander’s housing after each use to prevent the build-up of dust which may cause overheating.
  • If you intend to clean the sander, never use a solvent or run liquid through it. Avoid causing damage by using a moist soft cloth to wipe off any foreign matter on the sander. 
  • Detach and store the sanding pad after each use.

Tips for using a detail sander

Dos

  • Do work slowly for maximum precision and control.
  • Do make use of the triangular-shaped sanding pad to give yourself an advantage when working.
  • Do make several passes until you reach desirable results.

Don’ts

  • Don’t use the highest setting possible unless absolutely necessary. This is to avoid overbearing the motor. 
  • Don’t attempt to modify the sanding pad, especially if it’s not detachable/interchangeable.
  • Don’t exert too much pressure or force the sander too much; it’s not built for heavy-duty applications and applying too much pressure might end up damaging it.

Safety concerns

  • These tools work with an abrasive element, causing dust and very small debris to fly off from the material. Always wear eye protection and a mask to avoid potential health hazards.
  • Properly dispose of any dust and its residuals as they can potentially be explosive and flammable.
  • This is a motorized power tool and, as such, is not recommended for use with the ‘wet sanding’ technique.
  • Always unplug when changing sanding pads or sheets as the contact of the abrasive and the skin can lead to serious injury.

Comparing corded detail sanders

 Bosch PSM80A

Bosch PSM80A 11250 opm 80W detail sander

Festool 201228

Festool 201228 6000 12000 opm 250W detail sander

Ryobi CFS1503GK

Ryobi CFS1503GK 12000 opm 1.2 amp detail sander

Black + Decker MS2000

Black Decker MS2000 13000 opm 2 amp detail sander

Skil SR232301

Skil SR232301 13500 opm 1.2 amp detail sander

WEN 6301

WEN 6301 13500 opm 1 amp detail sander

Black + Decker BDEMS60

Black Decker BDEMS600 14000 opm 1.2 amp detail sander

Skil SR250801

Skil SR250801 12000 opm 1 amp detail sander

Galax Pro QD6306C

Galax Pro QD6306C 12000 opm 1.6 amp detail sander

Tacklife PMS01A

Tacklife PMS01A 12000 opm 1.1 amp detail sander

Tacklife PMS02B

Tacklife PMS02B 12000 opm 1.67 amp detail sander

Wesco WS4067U

Wesco WS4067U 14000 opm 1.3 amp detail sander

Tacklife PMS04A 1

Tacklife PMS04A 12000 opm 1 amp detail sander

Hammerhead HADS014

Hammerhead HADS014 12000 opm 1.4 amp detail sander

CHECK CURRENT PRICECHECK CURRENT PRICECHECK CURRENT PRICE
Verdict:Most powerful cordedBest value cordedMost affordable
Weight:1.98 lbs2.5 lbs3 lbs4 lbs2.6 lbs2.5 lbs2.8lbs2.3 lbs3.2 lbs3 lbs3.3 lbs2.14 lbs2.94 lbs3.25 lbs
Speed:11250 opm6,000-12,000 opm12,000 opm13000 opm13,500 opm13,500 opm14,000 opm12,000 opm12,000 opm12,000 opm12,000 opm14,000 opm12,000 opm12,000 opm
Motor:80 W250 W1.2 amp2 amp1.2 amp1 amp1.2 amp1 amp1.6 amp1.1 amp1.67 amp1.3 amp1 amp1.4 amp
Sandpaper:3 pcsna10 pcsAssorted12 pcsna12 pcs3 pcs10 pcs12 pcs20 pcs12 pcs20 pcs12 pcs

Comparing cordless detail sanders

 Ryobi P401

Ryobi P401 11000 opm 18V detail sander

Porter cable PCCW201B

Porter cable PCCW201B 9000 11000 opm 20V detail sander

Black + Decker BDCMS20C

Black Decker BDCMS20C 12000 opm 20V detail sander

WORX WX822L

WORX WX822L 12000 opm 20V detail sander

CHECK CURRENT PRICE
Verdict:Most powerful cordless
Weight:1.4 lbs2.49 lbs3.76 lbs1.8 lbs
Speed:11,000 opm9,000-11,000 opm12,000 opm12,000 opm
Battery:18V20V20V20V
Sandpaper:3 pcsna12 pcs6 pcs

Conclusion

If you want the best-corded detail sander, then go for the Bosch PSM80A. Its high OPM and the micro-filter system make your work fast and clean. The 3-directional head also allows for some nice maneuvering. The cordless counterpart to this is the Ryobi P401 One+ with its very lightweight, extra sanding sheets, and proprietary line-compatible battery.

Look to the corded Ryobi CFS1503GK for best value; one with its exceptional power, numerous spare sheets, and dust collection and mitigation features. And of course who couldn’t forget about the Tacklife PMS04A for its affordability and adequate performance. With 20 sanding sheets, this thing allows you to work all day!

And there you have it, those were the best detail sanders we could find; which one is best for you is up to you to review – use this guide to pinpoint that bad boy.

By the way, here’s our recommended set of tools to partner with your detail sander for your wood carving projects .

Bosch PSM80A review

Pros:

  • Lightweight
  • Systematic micro-filtration.

Cons:

  • Finding new sanding sheets can be tricky.

 #1 Best corded detail sander

Bosch PSM80A 11250 opm 80W detail sander

CHECK CURRENT PRICE

Ryobi P402 review

Pros:

  • Lightest cordless sander
  • Compatible to One+ features
  • The only viable option really

Cons:

  • Single-speed
  • Not a pro brand

 #1 Best cordless detail sander

Ryobi P401 11000 opm 18V detail sander

CHECK CURRENT PRICE

 

References:

  1. History of sanders, obtained from https://en.wikipedia.org/wiki/Sander

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Aaron Barnett at BangingToolbox
Aaron Barnett

My name is Aaron, and welcome to Bangingtoolbox.

As a qualified builder and DIY’er, my goal with Banging Toolbox is to provide the #1 building and DIY resource on the internet for my readers.

I’m here to show people how to start DIY, and to help qualified professionals take building to the next level.

Feel free to have a look around, and don’t hesitate to ask me any questions, you can find out more about me here.

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