Senco PC0968 oil-free 2.5-gallon 1.5hp trim compressor
The durable powder-coated frame is very resistant to chipping.
The discharge hose is protected by rugged braided stainless steel.
Has a machine-constructed regulator body.
The motor does not vibrate against the frame.
The location of the tank pressure gauge makes it a bit hard to read.
#8 Another Senco portable air compressor
Senco PC1010N .5Hp trim portable air compressor
A more compact version of the earlier PC1010N.
Very quiet during use.
Improved gauge protection.
The regulator knob tends to leak if set lower than 50 PSI.
#9 DIY trim compressor
Bostitch CAP1512-of oil-free 1.2 gallons, 1.5 hp trim compressor
A very lightweight and compact unit.
Goes from empty to full quickly.
Powerful enough to drive most trim guns and even power framing nailers.
Not exactly quiet.
About portable air compressors
A portable air compressor can be foundin a garage, or as an energy source for building, engineering, and painting jobs. Compressed air can be used to drive power tools including spray guns for painting, and simply inflating tiers.
How does it work?
An air compressor is a motor-equipped device that uses fuel or electricity to generate pressurized or compressed air. The air is collected in a storage tank. The more air there is in the tank, the higher the pressure.
With most air compressors, the mechanism that generates pressurized air shuts off automatically when the pressure in the tank reaches a specific limit.
With most air compressors, the mechanism that generates pressurized air shuts off automatically when the pressure in the tank reaches a specific limit.
The compressed air then remains in the tank until it is needed, at which time a valve releases it.
When the pressure reaches a specific lower limit, the compression mechanism again turns on automatically until there is sufficient air in the tank.
Where to use air compressors?
Many devices and everyday household appliances contain some sort of air compressor.
You will find them in everything from pneumatic drills to air-conditioning systems, and in power tools and air-driven machines.
In nearly every construction site, builders use air compressors to sand wood, nail boards, and beams, and to operate jackhammers and grinders. Finishers and interior decorators also use them to paint walls.
DIYers and woodworkers also have many uses for air compressors. They can be used for carpentry, building shelves or furniture, and making crafts for commercial purposes.
Builders like to spray compressed air to clean formwork before concrete is about to be poured. An air compressor is a must-have tool for automotive technicians or mechanics.
Power nailers for the DIYers
Air compressor-powered nailers are usually lighter than industrial models, making them better suited for light DIY work.
However, a cordless Makita blower will do the job as well. The most popular tools builders like to run on a portable air compressor are their air brad nailer and finishing nail gun.
Thermal protection. Automatically turns off the motor to prevent overheating.
Oil-free pump. Reduces the cost of maintenance and prevents oil from mixing with the compressed air.
Multiple couplers. It allows you to switch to different tasks without having to disconnect the attachment each time.
Belt-drive system. It provides quieter performance than a direct-drive system.
Air-cooling system. Keeps the mechanism cool and prolongs motor life.
Adjustable exhaust. Let’s you direct the air exhaust where you want.
Roll cage. Reduces the risk of damage to the compressor.
Ball valve drain. It allows you to drain the compressor tank, which prevents rust and leakage.
Before buying a portable air compressor?
1. Check the durability.
An air compressor should be durable enough to handle the most heavy-duty tasks without breaking down or leaking. They should also be resistant to overheating even when running for long periods.
2. Research the brand.
Brands such as Makita, DeWalt, and California Air Tools make some of the best air compressors on the market. Models from these brands generally deliver excellent performance and have proven durability and reliability.
3. Consider the rated horsepower.
Air compressors with higher horsepower ratings allow you to pump more air. This is especially important if you need to have an abundant supply of pressurized air for demanding jobs.
4. What is the compressed air capacity?
A higher capacity tank will allow you to store more compressed air so that the motor doesn’t have to be constantly working. This reduces wear-and-tear on the engine and prolongs the life of your compressor.
5. What’s the decibel rating (DB)
Compressors with lower decibel ratings emit less noise. This is an important quality for home workshops and DIY applications where you might need to operate the compressor while other people are in the house.
How much PSI is needed for air tools?
Air compressors are classified according to how much pressure they deliver, which is measured in pounds-per-square-inch or “PSI”.
Low-pressure air compressors (LPACs) pump out a maximum of 150 PSI.
Medium-pressure air compressors (MPACs) put out from 151 PSI to 1,000 PSI, while high-pressure air compressors (HPACs) pump out 1,000 PSI or more.
Air compressors are also rated according to cubic feet-per-minute or CFM [1].
Compressors with higher CFM ratings can pump put air consistently for longer periods, so you can hold the trigger down while working.
This is useful for tools such as die grinders, which require constant airflow. But not all tools and applications require a high CFM rating.
If you only need to pump out the air in short bursts, you could make do with a lower CFM compressor, which will be a cheaper alternative.
This could be a more economical option if you need your compressor to power an impact wrench. Here’s how you can maximize your pneumatic impact driver and impact wrench.
However, a high CFM rating compressor will let run more than 1 tool at the same time.
PSI ratings also often relate to the size of the compressor tank.
Compressors with higher PSI ratings usually don’t require a large tank to hold the compressed air.
You could, therefore, opt for a smaller compressor with a higher PSI rating if you are working in a small space.
Of course, you should always consider the PSI requirements of the tools you plan to use.
Check out this table for the recommended PSI requirements of some of the most common tools that use air compressors.
Air Tools
CFM
PSI
Bradder
0.3
90
Framing Nail Gun
2.2
90
Staple Gun
6.36
90
Air Blowing
2.5
90 to 100
Nibbler Tool
4
90
Air Spray
6 to 18
90
Impact Wrench
7
32 to 35
Inflating Tires, Balls, inflatable Mattress
5 to 7
90
Oil or oil-less air compressor?
Traditionally, air compressors had to rely on oil to lubricate the piston chamber. This system worked well for the most part, but it did have some drawbacks.
The oil in the chamber tended to mix with the compressed air being pumped out, which isn’t always an ideal scenario.
The oil in air compressors also has to be changed periodically, depending on the design of the mechanism and how often the compressor is used.
In general, oil-injected compressors require more maintenance than their oil-less counterparts.
Oil-free compressors use self-lubricating materials such as Teflon, which means that there is no need to lubricate the system. Apart from being comparatively low maintenance, oil-less compressors are also generally cheaper and lighter than oil-injected compressors.
Oil-free compressors aren’t always the best choice for every application. Although they serve well for DIY and infrequent home use, they do tend to dry out over time.
This is why air compressors used in industrial settings are almost always oil-injected models. Oil-free compressors also tend to generate more noise than oiled compressors, so keep that in mind if you are shopping for an air compressor for home use.
The best compressor for around the house
When choosing an air compressor for your home garage, some of the most important factors to consider are size, ease of use, maintenance, and versatility.
You should go for a compact and lightweight unit that is easy to store and move around, and which doesn’t take up too much space.
It should also be easy to use and reasonably low maintenance, so an oil-less design might be the best option.
Power isn’t really a major concern if you are shopping for a home garage air compressor.
Unless you are planning on driving rivets in your garage, a modestly-powered compressor should do just fine.
Makita and DeWalt make excellent air compressors that are priced and made for professional use.
Depending on how much work you expect your compressor to do, the Makita or the DeWalt might pay off. Otherwise, for homeowners and DIY’ers you might want a lighter cheaper option that performs.
#1 Compressor for homeowners
TheCampbell Hausfeld DC060500 has a 6 Gallon 1HP quiet 68 Decibel portable air compressor.
That’s cheap and built to last for pumping up tires and running air tools, like a spray gun, bradder, and air stapler.
If you are a builder, you will need an air compressor that delivers enough pressure for the most demanding jobs. You will also want to match the power of the motor with a tank that can hold a good amount of pressurized air before the compression mechanism has to kick in again.
When shopping for a heavy-duty model, the most important factors to consider are air pressure/volume and electrical requirements. Many compressors that have enough power for heavy-duty applications will probably require 220V, so make sure that the circuit can handle it without tripping the breaker.
#1 Best value builders portable compressor
The Makita MAC700 has a 2.0 HP motor that drives Makita’s own Big Bore pump cylinder and piston system.
This innovative design results in higher air output and overall better performance with much less noise than other air compressors.
With the MAC700, you get comparable power and performance as the most rugged industrial machines, in a much more convenient and portable package.
The MAC700 has many other features that make it a top-rated portable air compressor for DIYers and professional builders and welders.
It has a copper-finned discharge tubing that improves heat dissipation and reduces water build-up in the tank.
Add to that the large industrial air filter that increases air intake and improves efficiency, and you have a powerful air compressor that can handle pretty much any job.
The California Air Tools’ 8010A delivers ultra-quiet performance in a lightweight and low-maintenance package.
Its 1.0 HP (2 HP peak) motor packs enough power for even demanding jobs, but spins at only 1680 RPM.
This results in an efficient system that emits only 60 dB of noise. There is also much less wear-and-tear on the entire mechanism resulting in longer tool life.
The 8010A features an oil-free dual-piston pump system designed for maximum performance and durability.
California Air Tools claims that the compressor has a life cycle of more than 3000 hours, which is much longer than that of other air compressors.
The 8010A also has a huge 8.0-gallon tank, which makes it an excellent choice for extended usage.
Like most power tools, air compressors generate quite a bit of noise.
In general, oiled air compressors run quieter than oil-less compressors, making them better suited for home use, especially if you have to keep the noise to a minimum.
California Air Tools makes some of the quietest air compressors on the market.
The 6-gallon 5510SE emits only 60 dB of noise, which makes it an excellent choice for DIYers that have babies or young children at home.
California Air Tools Light & Quiet 1P1060S Product Video
#1 Quietest trim air compressor
If low-noise performance is what you are looking for in an air compressor, California Air Tools’ 1P1060S is exactly what you need.
Like the 8010A, the 1P1060S runs at only 1680 RPM, which reduces noise as well as wear-and-tear.
The .6 HP motor isn’t the most powerful you will come across, but it should be more than sufficient for most DIY jobs.
It also has an oil-less design, so it doesn’t require a lot of maintenance even with regular use. And it emits only 56 dB of noise, making it one of the quietest units available according to many portable air compressor reviews.
What size air compressor is needed to run what air tools?
Size is another important consideration when choosing an air compressor. Bigger air compressors take up more space and are more difficult to move around.
But if you need plenty of air pressure and have a sufficiently large work area, you might want to go for a compressor that is as large as is practical.
If you have to use your tools in different areas of your workplace, you could get a long hose that allows you to direct the pressurized air where you need it.
It is always better to have more–rather than less–pressurized air available on hand.
If space is an issue, get a smaller air compressor by all means.
But be aware that you give up some power and performance in exchange for portability and a smaller footprint.
For most DIYers and even professionals, an air compressor with a two, to a six-gallon tank should be sufficient for most jobs.
Painters and DIY’ers commonly make use of a portable compressor for their air spray gun and their orbital air sander.
How does an oil-free air compressor work?
Most standard air compressors use oil to lubricate the cylinder walls and allow them to operate.
However, oil-free or oil-less compressors do not use oil and instead, rely on self-lubricating materials that would enable the pistons to slide back and forth in the cylinder.
These compressors may also use grease to lubricate the sealed bearings.
Many oil-free air compressors also have specially designed air ends that generate pressurized air without needing oil in the compression chamber. This results in, compressed air that is totally free of oil.
Oil-free air compressors may come in air-cooled and water-cooled designs, and offer the same functionality as oil-injected compressors.
Tips for using a portable compressor
1. Ventilation is needed for gas-driven compressors.
If you are using a gas-driven air compressor, make sure that your workspace is adequately ventilated.
Better yet, take your compressor out to your carport, driveway, or yard, and work outdoors.
Gas compressors emit harmful toxins such as carbon monoxide, so you want to avoid exposing yourself to risk if you can avoid it.
2. There should not be any leaks to any part of your compressor.
Check to see that there aren’t any leaks in the air hose, the attachments, or the air tank. Any leaks will keep your compressor from working to its full potential and force the motor to work harder than it should.
3. Use only a pressure compatible compressor for your tools.
Finally, make sure that your compressor has the proper PSI and CFM ratings for the tools you will use and the job you need to do. A properly rated compressor will ensure optimal performance and prevent you from over-stressing the components when doing heavy-duty jobs.
For roofers, delicate sheet metal cutting jobs can be improved by using a small and easy-to-control air nibbler like the Ingersoll rand air nibbler paired with a decent portable compressor.
The first motor-driven air compressor was designed in England [2] in 1799 by George Medhurst. This early version of the modern-day compressor was used for mining rock and ore. By 1852, Isambard K.
Brunel had developed his version of an air compressor, which was used to force out mud and water at the Chepstow railway bridge worksite. Thomas Cochrane also came out with his own compressed air-driven rock drill in 1857, which was used for tunneling.
Interestingly enough, some form of the hydraulic compressor had existed since the early Roman period.
These machines were used for forging metal, relying on a system of water running down through a pipe. By 1650, Otto von Guericke of Germany developed an air pump with a piston and a cylinder, which paved the way for modern air compressor designs.
If you are looking for the best small air compressor that combines power and portability, the Makita MAC700 is a no-brainer.
Its 2.0 HP motor combined with the Big Bore pump cylinder and piston system delivers high output and sufficient power for most jobs without being too noisy.
California Air Tools’ 8010A is a great choice for quiet operation and low maintenance, but it still provides enough power for most jobs at home or in the workplace.
It also has a long life cycle, giving you more than 3,000 hours of reliable service.
And if you really must have the quietest air compressor around, you can’t do any better than California Air Tools’ CAT-1P1060S.
Emitting only 56 dB of noise, this is as quiet as an air compressor can get while still delivering excellent performance.
MAKITA Air Compressors (MAC5200, MAC700, MAC2400)
Makita MAC700 review
Pros:
Long-lasting and durable pro brand.
Powerful enough to get jobs done.
Top build quality.
Cons:
Reasonably quiet but there are quieter compressors for smaller jobs.
My name is Aaron, welcome to Bangingtoolbox.com, and thank you for reading my article.
As a qualified builder, site supervisor, and DIY’er, my purpose at Bangingtoolbox is to help provide and help build the #1 building and DIY resource on the internet to help educate and train young men wanting to get ahead with some practical skills.
I’m here to show – How and why to start DIY as either a hobby or as a career. And to help qualified professionals with objective and unbiased building and equipment information.
Have a look around, and don’t hesitate to ask me any questions, you can find out more about me here.
