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Best belt sander review

Best belt sander | Makita, Milwaukee Dewalt or Hitachi?

Posted on July 31, 2020January 18, 2021 by Aaron Barnett
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Checked and updated on January 18, 2021 by Aaron Barnett

Author intro

The best belt sander is made by Makita, with 3 different designs to choose from it comes down to your preferred belt size, weight, and handle type. The Makita 9403 runs on 11amps and has a great working balance. For affordability, Hitachi offers a powerful, and cheaper 9amp corded belt sander.

Whether you need to quickly sand back old furniture, or your new joinery a belt sander can help you get the job done a lot faster than by any other type of electric sander. A corded sander is recommended over a cordless belt sander as high amps are required.

It’s important to mention that Dewalt’s belt sander has been discontinued due to performance issues.

Table Of Contents show
Best belt sander
Introduction
Best belt sanders features
Should you get a single-speed or variable-speed belt sander?
Corded vs. cordless belt sanders
Other types of sanders and when to use each one
Choosing the best belt sander
Best value belt sander for your money
Most affordable belt sander to buy
Tasks that absolutely require a belt sander
Why the best belt sanders are made by Makita?
Choosing the right grit for a belt sander
Things to check before buying a belt sander
Tips for using a belt sander
Comparing the top belt sanders
Conclusion
Makita 9403 belt sander review
Hitachi SBV82 review

Best belt sander

#1 Best belt sander

Makita 9403 4×24, 11 amp, Belt sander

Makita 9403 Belt Sander

  • Has a powerful 11-amp motor with electronic speed control that keeps the belt speed constant even under load.
  • Has a 4” wide belt that moves at 1,640 feet per minute for fast removal of stock.
  • Amazingly quiet despite its power–only 84dB.
  • The vacuum system tends to clog up from time to time.
CHECK CURRENT PRICE

#2 Best corded belt sander 

Hitachi SBV82 3×21, 9 amp, Belt sander

Hitachi SBV82 3x21 9 amp Belt sander

  • Has a variable speed dial that adjusts the speed from 820 feet per minute to 1,475 feet per minute. 
  • Has a comfortable elastomer grip handles for secure handling. 
  • Utilizes wear-resistant V-belt drives for twice the service life of comparable models. 
  • The dust collection system could be improved.  
  • The belt frequently goes out of alignment.
CHECK CURRENT PRICE

#3 Best Makita auto-aligning belt sander 

Makita 9903 3×21, 8.8 amp, Belt sander

Makita 9903 3x21 8 8 amp Belt sander

  •  
  • Has an auto-tracking belt system that keeps the belt aligned without the need for frequent adjustment.
  • Has a 4” wide belt that moves at 1,640 feet per minute for fast removal of stock.
  • The front grip allows for comfortable handling.
  • The front roller design of the Makita 9903 causes the tool to vibrate when sanding in corners. 
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#4 Best ergonomic Makita belt sander

Makita 9924DB 3×21, 7.8 amp, Belt sander

Makita 9924DB 3x21 7 8 amp Belt sander

  • Has an easy-release belt lever that allows for quick and easy changing of the belt.
  • Has a replaceable ceramic wear plate. 
  • The low profile design ensures optimum balance.
  • The handle is a bit too small to get a good grip.
CHECK CURRENT PRICE

#5 Best belt sander for hard-to-reach edges

Black Decker DS321 3×21, 7 amp, Belt sander

Black Decker DS321 3x21 7 amp Belt sander

  • The design allows for sanding even close to edges.
  • Has a retractable hood that allows for sanding in tight spots.
  • The belt frequently slides sideways. 
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#6 Best self-aligning belt sander for light sanding

SKIL 7510-01 3×18, 6 amp, Belt sander

SKIL 7510 01 3x18 6 amp Belt sander

  • Has a pressure control system that warns when using excessive pressure. 
  • Has an auto-track system that keeps the belt in place. 
  • The Skil belt sander isn’t really suitable for heavy-duty use. 
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#7 Best Skil self-aligning heavyweight belt sander

Skil 7500 3×18, 6 amp, Belt sander

 

  • Skil 7500 3x18 6 amp Belt sander
  • Capable of sanding any wood surface with hook and loop pads. 
  • Has an auto track belt alignment system that keeps the belt centered.
  • A bit big and heavy. 
CHECK CURRENT PRICE

#8 Best heavy-duty belt sander 

Craftsman 10A 4×24, 10 amp, Belt sander

Craftsman 10A 4x24 10 amp Belt sander

    • Ideally suited for aggressive sanding and stock removal. 
    • Has an aluminum belt-drive casing that ensures durability.
    • Has an integrated vacuum adapter.
  • This Craftsman belt sander is better suited for light work.
CHECK CURRENT PRICE

#9 Best easy-held belt sander

Tacklife PSFS1A 3×18, 5 amp, Belt sander

Tacklife PSFS1A 3x18 5 amp Belt sander

  • Can be used as a sand platform.
  • The dust collection system is quite effective. 
  • Has an over-molded handle for comfortable handling.
  • The top speed could be faster.
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#10 Best high-powered affordable belt sander

WEN 6321 3×21, 7 amp, Belt sander

WEN 6321 3x21 7 amp Belt sander


  • The 7-amp motor spins the belt at 820 feet per minute, allowing for fast and easy stock removal. 
  • The WEN sander’s front roller design allows sanding even tight spots and hard to reach corners. 
  • Powerful yet lightweight, weighing only six pounds. 
  • The dust collection vent tends to clog up frequently. 
  • Cleaning the WEN belt sander’s vent is a bit difficult. 
CHECK CURRENT PRICE

#11 Best efficient dust collecting belt sander

Ridgid R2740 3×18, 6.5 amp, Belt sander

Ridgid R2740 3x18 6 5 amp Belt sander

  • Has an efficient dust collection system with a cooling fan. 
  • Has soft-grip handles that ensure maximum comfort. 
  • Has electronic feedback that maintains the motor speed even under load. 
  • The belt tends to slide easily.
CHECK CURRENT PRICE

#12 Best Milwaukee belt sander

Milwaukee 5936 4×24, 10 amp, Belt sander

  • Milwaukee 5936 4x24 10 amp Belt sander
  • Designed so that the weight is centered for better balance. 
  • The housing design allows for flush sanding. 
  • Has a quick-release lever for easy belt changes. 
  • This Milwaukee belt sander might be a bit too big and heavy for some users. 
CHECK CURRENT PRICE

#13 Best DeWalt belt sander

DeWalt DW433 3×21, 8 amp, Belt sander

DeWalt DW433 3x21 8 amp Belt sander

  • Has a powerful motor that allows for aggressive material removal. 
  • The all-metal housing ensures rugged durability. 
  • The three-wheel design lowers the unit’s center of gravity for easier handling. 
  • The dust chute is too small and clogs up fairly often.
  • CHECK CURRENT PRICE

Introduction

Belt sanders are power tools that are used to shape and finish wood, metal, and other types of materials. Also known as “strip sanders”, they have a pair of cylinders around which is mounted a loop of sandpaper known as a “sanding belt”. These cylinders are turned at high speed by an electric motor, allowing the sandpaper to scrape and wear away at the surface of the object being sanded. 

Most belt sanders are handheld, in which case the tool is moved over the workpiece. There are also fixed or stationary sanders that remain in place while the workpiece is pushed against the sanding belt.

Stationary belt sanders are often mounted to workbenches, in which case they are referred to as “bench sanders”. Stationary belt sanders are often used in conjunction with a handheld disc sander.

Belt sanders are typically used by builders, furniture and cabinet makers, woodworkers, and flooring finishers. These tools are quite aggressive and can remove a large amount of material pretty quickly.

A belt sander is used for initial sanding and shaping of wood, and then switching to a less aggressive sander for finishing or smoothing can be done for better finish using a finishing sander or an orbital sander.

Belt sanders aren’t for everyone. Most DIYers and hobbyists will do just fine with a handheld disc sander, a sanding block, or even some sandpaper for finishing jobs.

But if you need to work on large surface areas, and if you need to sand back wood aggressively and fast it might be worth adding a belt sander to your collection of power tools as a quality high amp tool does the job extremely well.

Aaron using a Makita belt sander

Reasons to buy a belt sander

Still not convinced that a belt sander is right for you? Here are some of the most compelling reasons why you should add a belt sander to your arsenal of power tools: 

  1. Shaping and rounding wooden surfaces. Belt sanders are remarkably effective for shaping and rounding the edges of workpieces. These capabilities make belt sanders indispensable for furniture making and cabinetry. 
  2. Polishing metal. Finally, you can use a belt sander to polish metal. With a fine grit belt, you can get a remarkably polished finish on aluminum and brass.
  3. Smoothening and leveling rough surfaces. Belt sanders are pretty much unbeatable for smoothing and leveling uneven surfaces. They are even useful for flattening surfaces obliquely to the timber grain, such as when sanding floors or making a tree table.
  4. Trimming notched lines. Smaller belt sanders are excellent for scribing work, particularly with slightly curved notch lines. If your sander’s belt has a similar curve, you can trim notched lines quite precisely. 

Narrow nose end on the black and decker belt sander

 Best belt sanders features

Power

For working with hard surfaces, you will need a sander with a 10-amp motor.

For small jobs and softer surfaces, a sander with a 4- to 6-amp motor should be adequate. 

Speed Settings

Regardless of how much power your sander puts out, you will need the ability to adjust the sanding speed according to the demands of the job. 

Sanding Platform

A sander with a wide and long platform will let you work faster.

However, a sander with a relatively short and narrow platform is better suited for precision work in tight spots, like a file sander. 

Dust Extraction

A dust extractor will reduce the amount of dust that flies around in your workshop. This prevents you from breathing in the dust or getting it in your eyes.

Handle

The handle should be comfortable to hold and allow for full control of the sander. It should be sized to fit your hand comfortably. 

Weight

A sander should be heavy enough to perform efficiently, but still be light enough to control.

Quality belt attachment

A quality belt sander stabilizes the sanding belt to stop it from slipping off at high RMP, belt slipping and tearing is a problem with cheaper models.

Removeing the dust from a belt sander

Should you get a single-speed or variable-speed belt sander?

A single-speed sander will be adequate for the majority of your work, provided the motor is powerful enough. But a variable-speed sander with the same power capacity will be a much more versatile tool, allowing you to perform a wider range of tasks. 

Variable-range sanders basically allow you to control the number of times the belt rotates per minute. This lets you adjust the performance of the tool according to the demands of the job.

By reducing the speed, you can take off only a little bit of material at a time, which helps avoid damage to delicate surfaces. For rough sanding work, you could ramp up the speed to maximum. 

The ability to reduce the speed also reduces wear on the sandpaper, thereby prolonging its usable life. 

Corded vs. cordless belt sanders

With most power tools, I almost always recommend going with the cordless model if you have a choice. They are more portable, more convenient, and are generally easier to use. But when it comes to belt sanders, I’d have to say that a corded model would be the better option. 

Most corded sanders weigh pretty much the same as its cordless counterpart. Although corded sanders don’t have internal batteries, the more powerful motor adds about the same amount of weight to the unit. 

The main reason to go for a corded sander instead of a cordless model is power. In general, cordless belt sanders are just too underpowered for any serious work. Sanding also uses up battery power quickly, so you will constantly have to charge your sander.  

If you do only occasional light sanding work and need to have a portable unit, you could probably make do with a cordless sander. In most cases, however, I recommend going for a corded industrial belt sander.  

Additionally, pro-brands like Makita and Dewalt have not yet made cordless belt sander, and its properly because of the power they need for the tool to be effective.

Long nose Makita belt sander at work

Other types of sanders and when to use each one

Sanders range from the most basic, such as sandpaper and hand sanders, to drum sanders and bench sanders. In between is a staggering array of sanding tools and devices, all of which can be used to remove material and smooth wooden surfaces.

There are even metal belt sanders intended specifically for metal surfaces. However, their function is limited to polishing and not as powerful as these sharpening tools.

Of all the different types of sanders, the handheld varieties are probably what DIYers and hobbyists will find most useful. Palm sanders are a good example, combining power and portability in a convenient handheld unit.

They are especially useful for finishing up rough edges of furniture or cabinets and should be your first consideration when moving up from sandpapers and handheld sanding blocks.

For intricate work, look into detail sanders. These have triangular heads that make them ideally suited for accents and furniture detailing. Additionally, you could use a multi-tool with a detail sander attachment.

If you are after a versatile, all-around tool, an orbital sander such as a Makita orbital sander might be a worthy addition to your toolbox. These sanders are better suited for large surface areas and produce clean and smooth finishes.

When it comes to exposed timber surfaces that have a natural timber look, you need to hit the surface with final sand following the timber grain, vs an orbital motion that sands in rotations.

You can just do this final touch by hand, with a block and fine sandpaper it won’t take long. If you regularly need to do this you could also add a finishing sander to your collection that archives a back and forward sanding motion.

Choosing the best belt sander

The Makita 9403 is a 4” x 24” belt sander driven by a powerful 11-amp motor. One of the most capable and versatile sanders on the market, it removes stock quicker and more efficiently than almost any other belt sander I’ve ever tried.

It has an electronic speed control that maintains the same speed no matter how heavy the load is, so you get consistent results every time. 

I especially like the wide 4” belt that lets me cover more surface area with every pass. I was also impressed at how quiet the motor ran, given the 9403’s impressive speed and power.

#1 The highest-performing belt sander

Makita 9403 Belt Sander

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Best value belt sander for your money

The Hitachi SBV82 is a 3” x 21” sander driven by a pretty respectable 9-amp motor. Packing enough grunt for most DIY work, this Hitachi belt sander even measures up to more powerful sanders that have considerably higher price tags. 

The SBV82’s variable speed dial lets you crank the sanding belt from 820 feet per minute to a very impressive 1,475 feet per minute. That’s about how fast I need for most sanding jobs, and I was more than satisfied with the unit’s power and versatility.

The best value belt sander

Hitachi SBV82 3x21 9 amp Belt sander

CHECK CURRENT PRICE

Most affordable belt sander to buy

The WEN 6321 is one of the most affordable belt sanders on the market, but don’t let its price fool you. This 3” x 21” packs quite a punch, with a 7-amp motor that can handle almost any home sanding job without a hitch.

The sanding belt maxes out at 820 feet per minute, which should be fast enough for any type of sanding work you need to do at home. The 6321 weighs only six pounds, so you can use it for extended sanding sessions without fatigue.

Most affordable best sander

WEN 6321 3x21 7 amp Belt sander

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Tasks that absolutely require a belt sander

For some types of sanding work, you can probably get away with using some sandpaper or a hand sander. But some tasks require a belt sander. If you need to sand plenty of wide surfaces and you want to get the job done as quickly as possible, using a belt sander is the best way to go about it. 

Belt sanders are especially useful for smoothening decks and floors. Powered sanders will allow you to get these jobs done at a fraction of the time it would take with hand sanders.

And if you are building a cabinet, shaping wooden workpieces, and rounding out edges, there is no better tool for the job than a belt sander. 

Why the best belt sanders are made by Makita?

Makita is one of the leading manufacturers of quality power tools for hobbyists and professionals. So it’s hardly surprising that the company is at the forefront of the belt sander market as well.

Some of the best belt sanders you can buy bear the Makita imprint, boasting features such as:

  • Powerful motors 
  • Variable speed settings
  • Quick-change belt levers
  • Extended bases for flush sanding
  • Built-in dust collection systems 
  • Replaceable ceramic wear plates
  • Low profile designs that improve balance and prevent gouging
  • Large front grip for better handling

Of course, you can find some of these features on sanders made by other manufacturers as well.

But Makita belt sanders are among the few that combine state-of-the-art features with an ergonomic design in an elegant and robust package, and top of all that I have never experienced belt slipping, which can be a problem with a lot of cheaper belt sanders making them useless.  

Choosing the right grit for a belt sander

Its grit rating determines the roughness of a sander. You will usually see sander belts labeled as 50-grit, 80-grit, 100-grit, and so on. The important thing to keep in mind is that the higher the grit rating, the smaller the grains will be, resulting in a finer and smoother finish.

Conversely, lower grit ratings mean larger grains, and coarser finishes to workpiece surfaces but faster sanding. 

Things to check before buying a belt sander

Check the durability.

The first and foremost consideration when shopping for a belt sander is durability. Like most power tools, belt sanders are subject to considerable wear and tear, especially if you use them frequently.

And if you routinely use your sander to work on large areas, it should be durable enough to withstand heavy use.

Research the brand.

There are some great deals to be had in lesser-known brands of power tools, and you could save a considerable amount of money. But Makita and DeWalt belt sanders boast of proven reliability and state-of-the-art features.

Along with Ryobi belt sanders, they also tend to have better warranties, which could come in handy if you use your sander for heavy-duty jobs.

Consider the price.

Belt sanders aren’t all that expensive compared to other power tools. Even so, you definitely won’t want to skimp on the cost by getting the cheapest model you can find. Spending a bit more on a heavy-duty professional model will pay off in the long run in terms of better performance, higher quality results, and longer tool life.

Choose a model with the appropriate power for your needs.

Shopping for a belt sander is more than just about choosing the most powerful model you can find. Instead, choose your belt sander based on your intended application.

For precision sanding of delicate surfaces, you would be better off with a lower-powered model from 6.5 to 8 amps. For heavy-duty work, you could get a 9-amp to an 11-amp sander.

Figure out the best belt size for your needs.

A wider and longer belt size will let you cover more surface area in a single pass. This will come in handy if you need to sand decks and floorboards. But for delicate sanding work, a smaller belt size might be the better option.

Sanding a bread board with a belt sander

Tips for using a belt sander

Here are some dos and don’ts for using a belt sander:

  • Work slowly and make overlapping passes. 
  • Let your sander go past the end of your workpiece without dipping.
  • Drape the power cord over your shoulder so that it doesn’t get in your way. 
  • Use clean, new belts to prevent gouges or horseshoe-shaped indentations at the end of the workpiece. 
  • Keep your workplace and the plate under the belt clean and free of dust. This is especially important when sanding metal, which often produces sparks that can start fires.
  • Use an RCD at the power source, and before switching on power from the mains, make sure the sander trigger isn’t on and locked.  
  • Don’t apply too much downward pressure on the sander. Instead, let the weight of the tool do the work.
  • Don’t allow the sander to tip forward, especially toward the end of a stroke. 
  • Do not change speed or direction in the middle of a stroke. 
  • Unplug your sander before changing the belt or emptying the dust bag.

Safety tips when using a belt sander:

  1. As far as power tools go, belt sanders are relatively safe. Even so, you do need to take some precautions to avoid damage and injury.
  2. Always make sure that the switch is set to ‘off’ before plugging in your sander. This ensures that it doesn’t jerk out of your hands or run across the ground when you plug it in.
  3. It’s a good idea to wear hearing protection. Even the lowest powered sander can get pretty loud, so you will want to take precautions to protect your hearing.
  4. It’s essential to wear eye protection with a belt sander, dust, and bits of grit from the paper can fly towards your eyes. And make sure that if you have long hair you tie it up out of the way before operating.
  5. Finally, wear a dust mask and set up a dust collection system. The best belt sanders have built-in dust collection features, but a dedicated system provides an added measure of protection against harmful dust particles. 

Comparing the top belt sanders

 Makita 9403

Makita 9403 4x24 11 amp Belt sander

Hitachi SBV82

Hitachi SBV82 3x21 9 amp Belt sander

Makita 9903

Makita 9903 3x21 8 8 amp Belt sander

Makita 9924DB

Makita 9924DB 3x21 7 8 amp Belt sander

Black Decker DS321

Black Decker DS321 3x21 7 amp Belt sander

SKIL 7510-01

SKIL 7510 01 3x18 6 amp Belt sander

Skil 7500

Skil 7500 3x18 6 amp Belt sander

Craftsman 10A

Craftsman 10A 4x24 10 amp Belt sander

Tacklife PSFS1A

Tacklife PSFS1A 3x18 5 amp Belt sander

WEN 6321

WEN 6321 3x21 7 amp Belt sander

Ridgid R2740

Ridgid R2740 3x18 6 5 amp Belt sander

Milwaukee 5936

Milwaukee 5936 4x24 10 amp Belt sander

DeWalt DW433

DeWalt DW433 3x21 8 amp Belt sander

CHECK CURRENT PRICECHECK CURRENT PRICECHECK CURRENT PRICECHECK CURRENT PRICE
Verdict:#1 Highest powerMost affordable performing toolLightweight Makita belt sanderMost affordable
Weight12.6 lbs9.5 lbs9.5 lbs10.6 lbs6.5 lbs6.75 lbs8.2 lbs20.6 lbs7.5 lbs6 lbs5.8 lbs14.6 lbs14 lbs
Sandpaper grit size4x24 in3x21 in3x21 in3x24 in3x21 in3x18 in3x18 in4x24 in3x18 in3x21 in3x18 in4x24 in3x21 in
Speed1,640 ft/min820-1,475 ft/min690-1,440 ft/min1.300 ft/min800 ft/min1,050 rpm1,050 rpm800-1,600 ft/min0-560 rpm820 ft/min400-950 ft/min1,400 ft/min850-1,400 ft/min
Motor11 amp9 amp8.8 amp7.8 amp7 amp6 amp6 amp10 amp5 amp7 amp6.5 amp10 amp8 amp

Conclusion

For the money, the Makita 9403 is the absolute best belt sander you can get. Combining impressive speed and power with convenience and ease of use, it is ideally suited for builders, woodworkers, carpenters, and anyone who needs a powerful belt sander. 

The Hitachi SBV82 wins top marks for its outstanding value. With a speed range of 820 to 1,475 feet per minute, it can handle a wide variety of tasks. 

Finally, check out the WEN 6321 for an affordable belt sander that delivers impressive performance. Equipped with a surprisingly powerful 7-amp motor, it measures up to belt sanders costing many times as much.  

If you are doing light sanding and want a consistent finish you should also have an orbital sander,  find out what I mean here.

 Makita 9403 belt sander review

Pros:

  • A powerful motor that sands at 1,640 feet per minute.
  • With 11-amp motor, you can constantly have the control over the belt speed even under load.
  • Stable belt without slipping
  • Easy to hold and control machine

Cons:

  • The vacuum may clog which usually happens when you get busy

 #1 Belt sander choice

Makita 9403 Belt Sander

CHECK CURRENT PRICE

Hitachi SBV82 review

Pros:

  • Work the way you want with its adjustable speed from 820 feet per minute to 1,475 feet per minute.
  • Sand securely with its comfortable elastomer grip handles
  • The efficient wear-resistant V-belt drives twice than other belt sanders.

Cons:

  • A bearable dust collection and alignment system which can be improved.

 

 #2 Most affordable pro belt sander

 

Hitachi SBV82 3x21 9 amp Belt sander

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Aaron Barnett at BangingToolbox
Aaron Barnett

My name is Aaron, and welcome to Bangingtoolbox.

As a qualified builder and DIY’er, my goal with Banging Toolbox is to provide the #1 building and DIY resource on the internet for my readers.

I’m here to show people how to start DIY, and to help qualified professionals take building to the next level.

Feel free to have a look around, and don’t hesitate to ask me any questions, you can find out more about me here.

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