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Wood router reviews | Best plunge router

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Aaron Barnett, Qualified Carpenter and Writer at Bangingtoolbox
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13 min read and study time

How your new wood router should look like?

According to Aaron Barnett of BangingToolbox: The best wood router depends on the wood density and the depth you will generally be routing.

You want portability and a tool that’s easy to use but at the same time, you want enough power to get your jobs done smoothly.

Often the best woodworking router is a compromise in the middle, for both portability and movability, and power.

Wood router reviews | Best plunge router

Best plunge wood router

#1 Best woodworking router

Makita RP0900K 1¼ hp plunge router

Makita RP0900K Wood Router Reviews

  • Long tool life due to big ball bearing.
  • Good size and is easy to use for small jobs.
  • Easy to change out bits due to the flat-top design.
  • Easy to cut into material due to 1 ⅜” plunge depth capacity.
  •  Precision cutting made possible by plunge depth adjustment control.
  • Uses ¼” shank router bits.
  • Comes with a guide.
  • Not variable speed.
Check Amazon Reviews

#2 Most powerful plunge wood router

Makita RP2301FC 3¼ hp variable-speed plunge router

Makita RP2301FC The Best Wood Router Reviews

  • The powerful motor ensures smooth and consistent results with big jobs.
  • Linear ball bearings help improve performance and plunge action.
  • Easy to cut into hardwood due to 2 ¾” plunge depth capacity.
  • Quick-plunge depth adjustment control ensures precise routing.
  • Variable speed.
  • Uses ¼” and ½” shank router bits.
  • A little heavy for small jobs.
Check Amazon Reviews

#3 The Bosch wood router

Bosch MRP23EVS 120-Volt 2.3 HP Electronic Plunge Base Router

Wood router reviews | Best plunge router

  • Powerful 15 amp motor.
  • Comfortable handles for good control.
  • Easy to read depth gauge.
  • Has an always-on led light to help with visibility.
  • Plastic dust collection fitting can break easily.
  • Also check

#4 The Festool wood router

Festool 574689 OF 2200 Imperial Router

Wood router reviews | Best plunge router

  • Top of the range for serious joiners and cab-nit makers.
  • Powerful yet easy to use.
  • Variable speed control.
  •  Controls are clearly marked and easy to understand.
  •  Excellent Depth Adjustment.
  • The collet can be prone to breakage.
  • Also check

#5 Dewalt wood router

DEWALT DW625 3 hp variable-speed electronic plunge router

DEWALT DW625 Wood Router Reviews

  • Powerful motor cuts through most materials with ease.
  • Variable speed control for a wide variety of routing jobs.
  • Precision work is possible with the micro-fine bit depth adjustment.
  • Precision work is possible with the micro-fine bit depth adjustment.
  • The switch can be prone to issues.
  • Shiny hard plastic handles are a bit slippery.
  • Also check

#6 Best fixed-base D handle wood router

Makita RD1101 2-1/4-horsepower variable speed d-handle router

Wood router reviews | Best plunge router

  • Easy to control D handle.
  • Quiet and low vibration in use.
  • Variable speed control.
  • D handle can tempt you to push the router. too hard and burn the motor out.
  • Not a plunge router, but a fixed base.
  • Also check

Best fixed base plunge router kits

#1 Th option from Bosch

Bosch 1617EVS 12 amp 2¼ hp variable-speed router

Wood router reviews | Best plunge router

  • Comes with both a fixed, and plunge base for different routering jobs.
  • Has a powerful 12-Amp motor is enough for small but demanding jobs.
  • Consistent performance due to advanced. speed-control technology.
  • Variable speed dial ensures flexibility for a wide variety of tasks.
  • Durable aluminum motor and base.
  • A sealed power switch enhances durability.
  • Uses ¼” shank router bits.
  • The switch is prone to failure.
  • Base height can be difficult to adjust.
Check Amazon Reviews

#2 Best Hitachi kit for control

Hitachi KM12VC 2-1/4 variable speed fixed/plunge base router kit

Wood router reviews | Best plunge router

  • Comes with both options of a fixed base and a plunge wood router base.
  • Small and easy to use.
  • Affordable kit.
  • Variable speed 11 amp motor.
  • Comes in a box.
  • Some find the speed dial to become loose and move unintentionally.
  • The DeWalt variable-speed multi-base kit has a bit more power.
Check Amazon Reviews

#3 Dewalt’s fixed base router kit

DEWALT DW618PKB fixed base and plunge router combo kit

Wood router reviews | Best plunge router

  • Comes with both a fixed and plunge changeable base.
  • Option to get D handle version.
  • 12 amp variable speed motor.
  • Comes in a bag rather than a box.
  • More expensive than the Hitachi for basically the same thing.
  • Also check

#4  A Palm router with a plunge base

Bosch PR20EVSPK 5.6-amp plunge base router combo kit

Wood router reviews | Best plunge router

  • Comfortable plunge base.
  • Variable-Speed.
  • Good for small tasks.
  • Less power than the rest at 5.6-Amps.
  • Also check

Best cordless wood router

#1 Best Makita cordless router

Makita XTR01T8J 18v cordless compact router

Makita XTR01T8J 18V Wood Router Reviews

  • Fast and powerful motor.
  • Runs longer than other models on a single charge.
  • Long tool life.
  • Charges fully in about 45 minutes.
Check Amazon Reviews

#2 Best Bosch cordless router

Bosch GKF12V-25N 12V brushless palm router

Wood router reviews | Best plunge router

  • Easier to hold than other palm routers giving more stability and accuracy in use.
  • Only good for very small routing jobs.
  • The 12v battery is small compared to the Makita’s 18v cordless router.
  • Also check

#3 DIY Ryobi cordless router

Ryobi P601 18V cordless fixed-base router

Wood router reviews | Best plunge router

  • Runs on an 18v battery.
  • Relatively well made for a DIY model, but not perfect.
  • DIY brand, not a pro brand.
  • Does not come with a battery.
  • The depth adjustment knob can become loose.
  • Also check
  •  

Palm routers (Corded)

#1 Powerful Makita palm router

Makita RT0701C 1¼ HP compact router 6.5 amps

Makita RT0701C Wood Router Reviews

  • Consistent speed due to electronic speed control.
  • Variable speed control between 10,000 and 30,000 RMP.
  • Consistent speed due to electronic speed control.
  • Starts up smoothly due to the soft-start feature.
  • The high-visibility base design makes it easy to see the work area.
  • Depth scales are easy to read.
  • Uses ¼” shank router bits.
  • The opening of the fixed base is a bit too small.
  • Check Amazon Reviews

#2 Effective Dewalt palm router

DEWALT DWP611 1.25 HP variable speed compact router

Wood router reviews | Best plunge router

  • Soft starting motor.
  • Variable speed.
  • Led lights to help visibility.
  • Ridged design.
  • Also check

#3 The Bosch palm router

Bosch GKF125CEN colt variable-speed palm router

Wood router reviews | Best plunge router

  • 7 Amp Motor.
  • Clean design.
  • Variable speed.
  • Also check

#4 Another Bosch option

Bosch Colt PR20EVS 5.6 amp 1hp variable-speed palm router

Bosch Colt PR20EVS Wood Router Reviews

  •   Powerful enough for small routing jobs
  • The soft start motor and the quick-lock system makes it easy to use
  • Light-weight and easy to manage
  • Uses ¼” shank router bits
  • Knurled thumb-wheel tends to get tight and difficult to turn
  • The solid aluminum base can make it difficult to see the work area
  • Also check

#5 DIY palm router

Ridgid R2401 laminate trim router

  • Wood router reviews | Best plunge router
  • Variable speed.
  • Has led light.
  • DIY Brand.
  • Motor gets too hot.
  • Can be hard to change bits.
  • Also check

Wood routers: An overview

Routers are power tools that are commonly used in woodworking. They are generally used to cut out sections off a piece of wood.

There are numerous applications for such tools, from decorative work on the edges or surfaces of timber to for cutting “chases” or depressions to conceal wires, cables, or pipes.

The earliest uses of wood routers were for decorative woodworking, where they proved especially useful for making intricate and elaborate cuts in wood.

Using My Makita Wood Router,to make a outside external stair case

Where to use them?

Over time, these tools were employed for many other uses, and they are now essential for most types of building, decorating repair, and restoration work.

Wood routers are some of the most versatile wood machining tools to have in your workshop.

They can be used for cutting, shaping, and grooving, and they are especially useful for creating precise joints between two pieces of wood.

Whether you are making a cabinet, building a staircase, or making skirting boards, you will get a lot of use out of a first class wood router.

Who made the first handheld routers?

The first handheld routers were invented around 1915 by Mr. Onsrud [1]. His last name derives partly from the name “router”.

Additionally, as a wood routers blade sits and cuts below the base plate, this started the tools the nickname as the “The old woman’s tooth ”

What to expect?

Router speeds range from 800 RPM to 30,000 RPM. The best routers come with variable speed controls that allow you to adjust the speed according to the demands of the job.

Routers also tend to vary with regard to the plunge depth or the blade’s cutting depth.

With plunge routers, in particular, it is important to ensure that each single pass cuts at a fairly shallow depth. This reduces stress on the motor and prevents it from burning out.

The best plunge routers actually come with a depth lock that maintains precisely the same depth at each pass for this very reason.

It is a first class idea to get a wood router that has two handles, one on each side. This provides you a handle for gripping, and one for control.

Combined with a smooth base plate, this ensures stable and consistent operation.

Features to consider first

  • Variable speed. It allows the router to be used effectively with a variety of bit sizes.
  • Electronic feedback circuitry. It allows the router’s motor to adjust to different loads, resulting in more consistent performance.
  • Soft start. Ensures a safer and more comfortable operation.
  • Spindle lock. It allows for quick and easy bit changes.
  • Above the table adjustment. Enables depth adjustments from above the table.
  • Router table. Routers can be mounted upside down on a router table, depending on the table. You could also make your own table, the “best router for a router table” has a big base with more than 2 holes to screw through to stabilize the tool in your DIY made table. You can also buy a custom plunge base for this.

Before choosing the best woodworking router

1. Pick the right brand.

A few brands specialize in wood routers that are intended for the DIY market. Among these are Robi, Black and Decker, Wen, Porta Cable, Triton, and Tacklife.

Unfortunately, DIY models tend to be inaccurate, and many are prone to breakage.

Even if you only plan on using your wood router occasionally, you would be better off with a professional model instead of settling for a DIY model.

Aaron using a Makita cordless wood router

Even the most basic pro models will give you better value for your money than the most fully-featured DIY models.

Investing in a pro-quality model will pay off in many ways in the long run.

Brands such as Makita, Dewalt, Milwaukee, Metabo, AEG, Hitachi, and Festool offer a wide range of quality wood routers that score high in wood router reviews.

These models are more durable and are made of higher quality materials and components. They will provide better performance and be easier to use, than a DIY model.

A bad tool can put DIYers of woodworking by getting bad results.

A conman problem with DIY routers is the plunge depth won’t hold correctly and slips while in use. It is important that the depth control allows for a consistent result, and to not ruin your work.

2.What is the power to weight ratio?

You will, of course, want a router that provides sufficient power for demanding jobs. Keep in mind though that power often comes with size and weight.

The most powerful routers tend to be quite heavy and difficult to manage, so you might want to go for a slightly less powerful model that is easier to handle.

It would be helpful to figure out what type of work you plan to do with your router and base your decision from there.

Powerful routers can be started by just pushing the plunge down into the wood surface, but this can be better done using some Irwin drill bits in your best drill to bore out an area to start your tool off more smoothly.

3. When to go cordless or electric.

Cordless wood routers offer the advantages of portability and convenience.

Some battery-operated models actually provide sufficient power and performance for small jobs, but maybe underpowered when it comes to more demanding work.

Again you have to decide whether convenience and portability are more important than power or vice versa.

Another good thing about a cordless wood router, even with plenty of power it will easily fit inside your portable tool storage.

Both a rolling tool tote for when you are on-the-go doing maintenance work. Or a  backpack tool bag can hold this tool easily inside without weighing you down.

Understand the two wood router shank sizes

Many routers have interchangeable collets [2] that can accommodate ¼” and ½” shank router bits.  

Keep in mind however that some models only accommodate ¼” shank router bits.

In general, ½” shank bits provide more stable operation with less vibration. They also tend to produce smoother cuts and last longer.

Me using my makita wood router to rebate some stair treads

Choosing a woodworking router to buy

#1 Best wood router for control

The Makita RP0900K 1¼ HP Plunge Router is the best woodworking router to buy if you want to do small to medium-sized jobs.

It delivers speed, power, and precision in a handy and easy-to-use package.

The powerful 8-amp motor rotates at a top speed of 27,000 RPM, making it possible to perform smooth routing work.

The flat-top design makes it easy to change out bits when needed, and the contoured handles ensure comfy handling and better control.

Makita RP0900K Wood Router Reviews

#1 Best wood router for power and value

If power is higher on your list of priorities, the Makita RP2301FC is a perfect choice.

The 3 ¼ HP motor running at 15 amps gives you the power to spare for even the most demanding tasks, and quick-release plunge depth control gives it added precision and versatility.

Equipped with a 3 ¼ HP motor that makes it one of the most powerful routers around.

Pumping out 15 amps of power, it remains easy to use due to its smooth plunge action.

Its increased plunge capacity also makes it suitable for a wide variety of tasks, from cabinetry to window work, fine woodworking, and more.

Makita RP2301FC The Best Wood Router

#1  Festool wood router for joiners

On the other hand, the Festool OF 2200 has a 2,200-watt motor that can cut through the hardest materials with ease.

Even with its impressive power, it is remarkably easy to maneuver and can be controlled easily for precision woodwork.

The OF 2200’s MMC electronics combined with the well-balanced motor results in reduced vibration.

This ensures smooth and consistent results even when routing through tough wood. The micro-adjustable dial can be set to 1/256th of an inch, so you can cut as precisely as you need for delicate tasks.

Other attributes such as the swiveling chip deflector and integrated dust extraction ports effectively clear out debris from corners, making you work more efficiently.

Wood router reviews | Best plunge router

#1 Best cordless wood router

The Makita XTR01T8J combines the power and performance of a corded router with the convenience and portability of a battery-operated unit.

The 18-volt battery can be fully charged in only 45 minutes, after which you get considerably longer run times than most other models.

The variable speed control dial lets you go from 10,000 RPM to 30,000 RPM, which is suitable for a wide range of woodworking tasks.

The XTR01T8J also comes with electronic speed control that ensures consistent speeds even under heavy loads.

When portability and convenience make the most appealing wood router for you the Makita XTR01T8J 18v battery-powered wood router is surprisingly powerful.

It can be used for most cabinetry and woodworking applications due to its variable speed control dial.

 

Makita XTR01T8J 18V Wood Router Reviews

Who uses wood routers the most?

1. Joiners and woodworkers.

Joiners typically require clean and precisely cut edges. Wood routers can make it much easier to create perfect edges, to a set depth, even when working with narrow pieces.

They are just as effective at making even and precise level cuts on curved edges as they are on straight edges. Even better, they make it possible to perform the same precise cuts on several different pieces of wood.

Next to your other power tool’s a first class Makita wood router can trim timber down to a great level of accuracy, just like your electric Makita planer can. Both tools can be used for different timber buzzing and shaping jobs interchangeably. 

More on how to cut a square hole in wood here.

Building Stairs Stingers

2. DIY’ers.

Using a wood router is a great way to replicate specific cuts, patterns, or designs.

They are particularly useful for intricate repair or restoration work where it is essential to match individual pieces with each other perfectly.

With a first class wood router, it is possible to use a single piece as a template for succeeding cuts.

3. Cabinet makers.

Wood routers make it possible to carve out rabbets cleanly. These are the recesses or grooves cut into the wood, which are usually seen in cabinets or bookcases.

The best wood routers can be used with different rabbet bits, allowing for rabbets of different widths.

When building tables or cabinet tops a wood router can be used with a simple track to perfectly flatten and level timber, too wide for a portable thickness planer.

4. Builders.

Wood routers are especially useful for shaping moldings. By using a variety of different bits, routers make it much easier to create fairly simple rounded moldings to more elaborate designs and patterns. These tools are especially effective for creating intricate beaded patterns that can be used indoors, in glazed windows, and on baseboards.

Tips for using a wood router

1. Always wear safety goggles.

The most important thing to keep in mind when using a wood router is to always wear safety goggles.

You need to make sure that they fit tightly fit on your face to prevent wood chips from entering and hitting you in the eyes, rather than just glasses. 

Wood router reviews | Best plunge router

 

2. Keep the plunger locked down as much as possible.

After using your router, you should release the plunge lock in order to avoid damaging the routing heads.

This will also prevent any marks on the cutting blade to be transferred to the next piece you will be working on.

Wood router reviews | Best plunge router

3. You should feed your router left to right.

Because router blades turn in a clockwise motion, This will ensure that the blade comes into contact with the wood properly.

4. To tidy up the corners of your cut-outs…

You can use  a sharp beveled wood chisel. Another option is to use a router hand plane, set to the right depth. Although you can plane them manually.

5. Pushing the router will give you better control than pulling it.

You can change to a twisting motion when you get close to the line you are routing to have more control.

6. Always clean out the dust and debris from your router when you are done.

This will prevent clogging and help preserve the life of your router. And if your router comes with a dust extraction hood use it!

7. You can also use your leather woodworking apron

This adds a layer of protection from flying wood chips and dust that can get stuck in your clothes.

Wood router reviews | Best plunge router

8. Make sure to avoid forcing the router through the wood.

This could leave burn marks due to the friction produced by the spinning blade.

9. It is best to work within a shaded area or with your sunglasses on.

As working with a router often requires you to keep your eyes open for long periods of time, which can cause discomfort to your eyes in bright sunlight.

10. Also having a first class pair of sturdy Irwin quick grip clamps.

It can make a huge difference to your routering jobs. A stable workpiece is much easier to work with, without worrying about any accidental movement, so you can just focus on holding and guiding your tool.

For fast and repetitive square holes consider using square hole drill bits.

YouTube video

Top wood router comparison

Corded wood router

Makita RP0900K

Makita RP0900K Wood Router

Makita RP2301FC

Makita RP2301FC Wood Router

Festool 574689

Festool 574689

DeWalt DW625

DEWALT DW625 Wood Router

Bosch MRP23EVS

Bosch MRP23EVS 120 Volt 2.3 HP Electronic Plunge Base Router

Makita RD1101

Makita RD1101 Variable Speed D Handle Router

Makita RT0701C

Makita RT0701C Wood Router

DeWalt DWP611

DEWALT DWP611 1.25 HP Variable Speed Compact Router

Bosch GKF125CEN

Bosch GKF125CEN Colt Variable Speed Palm Router 1

Bosch Colt PR20EVS

Bosch Colt PR20EVS Wood Router

Ridgid R2401

Ridgid R2401 Laminate Trim Router
Verdict:#1 Top wood router (For small jobs)Finest value for power
Type:Plunge routerPlunge routerPlunge routerPlunge routerPlunge routerFixed base routerPalm routerPalm routerPalm routerPalm routerPalm router
Plunge depth/ fixed based stroke :0 to 1-3/8 in0 to 2-3/4 in3-5/32 in2-7/16 in3 in1-1/2 inches1-3/16 inches1-3/16 inches
Motor:8 amps15 amps15 amps15 amps15 amps11 amps6.5 amps7 amps7 amps5.6 amps5.5 amps
Power:1-1/4 hp3-1/4 hp3-1/4 hp3 hp2.3 hp2-1/4 hp1-1/4 hp1-1/4 hp1-1/4 hp1 hp1-1/2 hp
Speed:Up to 27,000 rpm9,000 to 22,000 rpm10,000 to 22,000 rpm8,000/ 22,000 rpm10,000 to 25,000 rpm8,000 to 24,000 rpm10,000 to 30,000 rpm16,000 to 27,000 rpm16,000 to 35,000 rpm16,000 to 35,000 rpm20,000 to 30,000 rpm
Bits/ shank size:1/4 inch1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/4 inch1/4 inch1/4 inch1/4 inch1/4 inch

Fixed and plunge wood router kit

Bosch 1617EVSPK

Bosch 1617EVSPK Plunge and fixed base wood router kit

Hitachi KM12VC

Hitachi KM12VC Variable Speed Fixed and Plunge Base Router Kit

DeWalt DW618PKB

DEWALT DW618PKB Fixed Base And Plunge Router Combo Kit

Bosch PR20EVSPK

Bosch PR20EVSPK 5.6 Amp Plunge Base Router Combo Kit
Verdict:Best fixed base and plunge router kit
Plunge depth:2-1/3 inches2.6 inches2-1/2 inches2-1/4 inches
Fixed base depth/ depth increments:1-5/8 inches1/16 inch1/16 inch1-3/16 inches
Motor:12 amps11 amps12 amps5.6 amps
Power:2.2 hp2-1/4 hp2-1/4 hp1 hp
Speed:8,000 to 25,000 rpm8,000 to 24,000 rpm8,000 to 24,000 rpm16,000 to 35,000 rpm
Bit shank:1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/2 inch/ 1/4 inch1/4 inch

Cordless wood router

Makita XTR01T8J

Makita XTR01T8J 18V Wood Router

Bosch GKF12V-25N

Bosch GKF125CEN Colt Variable Speed Palm Router

Ryobi P601

Ryobi P601 18V Cordless Fixed Base Router
Verdict:Best cordless router
Plunge depth:1-9/16 inch1-5/16 inch
Weight:4.6 lbs2.2 lbs2.79 lbs
Speed:10,000 to 30,000 rpm13,000 rpm29,000 rpm
Bits/ shank size:1/4 inch1/4 inch1/4 inch

Conclusion: The most flexible wood router

I have used the Makita RP0900K for 2 years, it is easy to use without a guide even though it is included. I have uses it for a few different jobs but mostly making check-outs in stair stringers .47 Inches deep with a .78-Inch bit.

It is easy to get the hang of using it as it is lightweight and easy to move around. At the same time, it isn’t too small as a palm router.

This is a nice balance between a heavy powerful router and a small light-weight palm router that doesn’t have enough power for even the most basic tasks sometimes.

YouTube video

Makita RP0900K review

Pros:

  • Speed of 27,000 RPM.
  • Oversized ball bearing helps ensure the long life of the unit.
  • Changing bits is easy due to the flat-top design.
  • Cutting is much easier due to the 1 ⅜” plunge depth capacity.
  • Precision cutting is made possible by the plunge depth adjustment knob.

Cons:

  • Not for the largest of jobs.

#1 Best woodworking router

Makita RP0900K Wood Router Reviews

Get yours today!

More information:

  1. Wood Router history and origin of its name, retrieved from, https://www.cronsrud.com/about-us.html
  2. How a woodworking router collet works, retrieved from, https://www.popularwoodworking.com/tools/your-guide-to-router-collets/